Fuel Line Connector Dorman 800-085 Black Steel/Nylon 0.31in OD

Description

Product Overview

The Dorman 800-085 fuel line connector is engineered to provide a precise, leak‑free connection for a wide range of gasoline‑powered vehicles. Crafted from a combination of high‑strength steel and resilient nylon, the connector balances durability with flexibility, ensuring it can withstand the vibration, pressure, and temperature fluctuations typical of modern fuel systems. The outer diameter measures 0.31 inches, while the nominal wall thickness of 0.3125 inches offers a robust barrier against wear and corrosion. Finished in a sleek black coating, the part is ready to paint if additional color matching is required for specific applications. The connector’s compact 1‑inch length makes it an ideal direct replacement for original equipment, fitting seamlessly into existing fuel line assemblies without the need for extensive modifications.

Designed to meet OEM specifications, the 800-085 model carries the same part numbers as the original components—FLRQ-035 and KP030—ensuring compatibility with a broad spectrum of makes and models. Its lightweight construction, weighing only 0.01 ounces, reduces overall system mass while maintaining structural integrity. The steel core provides a rigid conduit for fuel flow, while the nylon inner sleeve offers a smooth, low‑friction surface that minimizes turbulence and helps maintain consistent pressure throughout the line. This dual‑material approach also contributes to a longer service life, as the steel resists dents and impacts, and the nylon resists chemical degradation from gasoline and additives.

In addition to its mechanical advantages, the Dorman connector benefits from the company’s century‑long reputation for quality automotive parts. Dorman Products has been supplying reliable replacement components since the early 1900s, and each connector undergoes rigorous testing to verify dimensional accuracy, pressure tolerance, and leak resistance. The part is backed by a comprehensive warranty and supported by a network of professional mechanics who trust Dorman for its consistent performance and ease of installation. Whether you are a DIY enthusiast or a seasoned technician, the 800-085 connector offers a straightforward solution that eliminates the guesswork often associated with aftermarket fuel line repairs.

Usage

The 800-085 fuel line connector is suitable for use in a variety of gasoline‑engine vehicles, including passenger cars, light trucks, and small SUVs. It is particularly effective in applications where space constraints demand a compact, high‑performance fitting. Installation typically involves cutting the existing fuel line to the appropriate length, inserting the connector, and securing it with the supplied clamps or fasteners. Because the connector matches OEM dimensions, it can be installed without the need for additional adapters or custom machining, reducing labor time and potential sources of error.

During routine maintenance, the connector can be inspected for signs of wear, corrosion, or cracking. Its transparent nylon sleeve allows visual confirmation of internal condition, while the steel exterior provides a clear indication of external damage. In high‑performance or off‑road scenarios, the connector’s robust construction helps prevent fuel leaks that could lead to fire hazards or engine starvation. Mechanics frequently recommend the Dorman 800-085 as a replacement part when diagnosing fuel delivery issues, especially when original components have become brittle or deformed due to age or exposure to harsh chemicals.

For fleet operators and service centers, the connector offers a cost‑effective alternative to full fuel line assemblies. By replacing only the compromised segment, owners can extend the life of the existing fuel system and avoid the expense of wholesale part replacement. The connector’s black finish also blends discreetly with most engine bay environments, maintaining a professional appearance while delivering functional excellence.

Why Choose Us

Dorman Products has built its reputation on delivering parts that meet or exceed original equipment standards. With over 100 years of experience, the company combines deep industry knowledge with modern manufacturing techniques to produce components that are both reliable and affordable. The 800-085 fuel line connector exemplifies this philosophy, offering a blend of premium materials, precise engineering, and rigorous quality control. Each connector is produced in a climate‑controlled facility, where automated machining ensures tolerances within microns, and final inspection includes pressure testing at levels exceeding typical operating conditions.

Customers benefit from Dorman’s extensive distribution network, which provides rapid access to parts across North America and beyond. The company’s commitment to after‑sales support means that technical assistance, warranty claims, and replacement services are handled promptly by knowledgeable staff. In addition, Dorman’s parts are frequently endorsed by professional mechanics, who appreciate the ease of installation and the confidence that comes from using a component that has been proven in thousands of repair bays.

Choosing Dorman also means aligning with a brand that prioritizes sustainability. The steel used in the connector is sourced from recycled materials whenever possible, and the manufacturing process incorporates energy‑saving measures to reduce the overall carbon footprint. By selecting the 800-085 connector, you are not only investing in a high‑quality product but also supporting a company that values environmental responsibility and continuous improvement.

Key Features

• Direct OEM fit eliminates the need for additional adapters, saving installation time and reducing potential leak points.
• Dual‑material construction of steel and nylon provides a strong yet flexible connection that resists corrosion and wear.
• Compact 1‑inch length and 0.31‑inch OD allow use in tight engine bays where space is limited.
• Black finish blends with most vehicle interiors while being ready for paint if a custom color match is required.
• Backed by Dorman’s extensive warranty and supported by a nationwide network of professional mechanics for reliable after‑sales service.

FAQ

What vehicles are compatible with the Dorman 800-085 fuel line connector?

The connector is designed to match OEM specifications for a wide range of gasoline‑engine vehicles, including many models of compact cars, midsize sedans, and light trucks. Compatibility is determined by the part numbers FLRQ-035 and KP030, which are used by several manufacturers. Always verify the part number against your vehicle’s service manual to ensure a proper fit.

Can the connector be painted to match a custom engine bay color?

Yes, the exterior of the connector is finished in a paint‑ready black coating. If a specific color match is required, the part can be painted using standard automotive paints after cleaning the surface with a suitable primer. This flexibility allows the connector to blend seamlessly with unique or aftermarket engine bay designs.

How does the dual‑material design improve durability?

The steel core provides structural rigidity and resistance to dents and impacts, while the nylon inner sleeve offers a low‑friction surface that reduces wear on the fuel line and helps maintain consistent flow. This combination protects the connector from both mechanical stress and chemical degradation caused by gasoline and additives.

What warranty does Dorman offer for this fuel line connector?

Dorman provides a limited warranty that covers defects in material and workmanship for a period of one year from the date of purchase. The warranty is backed by Dorman’s customer service team, which can assist with troubleshooting, replacement, or refund requests as needed.

Is special tooling required for installation?

No special tools are necessary. The connector is designed for straightforward installation using standard hand tools such as wrenches and clamps. For best results, follow the installation instructions provided in the product manual and ensure the fuel line is properly prepared before fitting the connector.